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Industrial reliabilitywithout theoperational gaps

Opmaint helps you run your manufacturing operations at 100% all the time via a centralised hub powered by AI.

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  • Custom plans – to cater to your plant’s needs.
Stanson AMBGJain Metal GroupMedimix AyurvedicBharat SteelKhivrajPFi Tirumala SteelSteel Shoppe

Built for crushers, kilns and conveyors — not for offices.Get the full platform from day one.

Parts & inventory

Stop losing a shift over one part

Set reorder thresholds on wear parts and route POs to your vendors automatically.

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Meters & readings

Maintain by the hour, not the calendar

Trigger PMs off runtime, tonnage, or cycle counts, not a date on a calendar.

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Reporting & analysis

See every site as clearly as one

Roll up quarry, plant, and yard performance in one view without losing site detail.

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Stop losing a shiftover one part

Wear parts fail on tonnage here, not on a fixed calendar date.

Set reorder thresholds on liners, screens, belting, and mixer blades before you hit zero.

Route purchase orders to your preferred vendors straight from the same work order screen.

Vendor routing rulesRaised from the work order

See parts consumption by site, so you know which quarry burns through liners fastest.

Unplanned vs planned downtimeComplete runtime visibility

Maintain by the hour,not the calendar

A crusher running three shifts wears out faster than one running one shift.

Trigger PMs off runtime hours, tonnage processed, or cycle counts, not a fixed date.

Runtime & tonnage triggersService thresholds per asset

Connect vibration and temperature sensors on crushers, kilns, and mixers for early alerts.

Vibration & temperature feedsUnassigned sensor inbox

Turn a threshold breach into a pre-assigned work order automatically, no watching required.

Auto-raised work ordersRepair vs replace analysis

Make compliance the byproduct,not the task

Dust controls, confined-space entry, and calibration are recurring events, not one-time setup.

Procedures with Signature Capture and Procedures with Inspection Checks.

Signature capturePre-start inspection gates

Keep a standing, searchable log of every LOTO and confined-space entry, by site.

Full asset historySearchable by site

Set escalation rules so an overdue inspection never just sits in a queue.

Escalation rulesOverdue routing

AI-powered maintenance for quarries,grinding units and batching plants.

Boost Crew Accountability
via Digital Records

Capture step-by-step task completion and digital timestamps for every fitter, electrician and shift crew across the plant.

Protect Asset Lifespan with
Meter Tracking

Monitor kiln hours, drum revolutions and belt tonnage to keep every asset inside its safe service window.

Stop Major Breakdowns
using Auto-Repairs

Raise the work order automatically when crusher amps or bearing temperature climb past their normal band.

Don’t just takeour word for it

Manufacturing

Before we moved across, every breakdown started the same way — someone walking the floor looking for the last person who touched the machine. Now the history is on the asset and the checklist is on the phone. Tripling our uptime is just what fell out of doing those two things properly.

Ramraj, Plant Manager, Medimix

Read the story

Straight uptransparency

Per site.
Not per seat.
Ever!

Transform data into actionable insights that drive decisions, optimize operations, and deliver measurable business impact.

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