Verify the presence and accuracy of the 'Broken Needle Register' and 'Needle Issue/Return Chalan', ensuring proper entries for needle exchanges and secure final disposal records, adhering to IST Standard documentation practices.
["Satisfactory", "Deficient"]
Rate the effectiveness of employee training programs on broken needle policy, safe handling of sharps, and reporting procedures for all relevant staff, including 'Maid/Housekeeping' and 'Security Guard' personnel.
Identify any observed deficiencies in the maintenance and operational condition of cutting room machinery (e.g., cutting machines, spreading tables, DG Set for backup power, electrical systems).
["Uncalibrated Blades", "Worn Belts/Parts", "Inadequate Lubrication", "Poor Electrical Cabling", "DG Set Maintenance Lags", "Damaged Spreading Tables"]
Assess the overall adherence to safety protocols and housekeeping standards in the cutting room, including blade storage, fabric waste disposal, and clear pathways. (Refer to BIS/OSHA guidelines for safety).
Record the last calibration date and next scheduled calibration date for the primary needle/metal detector in the garment finishing or dispatch area.
Is the factory's Broken Needle Policy clearly documented, communicated to all relevant personnel, and effectively implemented (e.g., 'Two-for-one' exchange system, designated collection points for broken needles)?
["Compliant", "Non-Compliant"]